Product: Single Line 2

Formed by the efficient combination of KD 658 Four Head Welding Machine, CK 188 Buffer Station, CK 176 Automatic Turning Station and CN 776 CNC corner cleaning machine in one production unit.
Welded frame or sash is automatically transferred to the corner cleaning machine with all the data about the profile.
All phases of the operation from loading of the profiles to the welding and corner cleaning process up to the unloading of the frames or sashes are controlled by computer.
CN 776 Corner Cleaning Machine can start cleaning the corners while the Four Head Welding Machine starts the welding process.
Computer controlled triple handle drilling and espagnolette canal milling is processed while the frame or sash is cooling at the buffer station.
CK 176 Automatic Turning Station turns the frame or sash at an appropriate speed related with the size and provides four corners to be cleaned.
The rails are specially coated to prevent corrosion. 

WELDING KD 658
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BUFFER  CK 188
Cooling station which transfers the welded frames or sashes from four head welding machine to turning station for corner cleaning.
Waiting time for cooling is controlled by the computer of the welding machine.
Computer controlled triple handle drilling and espagnolette canal milling. 

TURNING STATION CK 177
Works integrated to CN 776 CNC Corner Cleaning Machine.
Automatically transfers the frame or sash and positions the to be processed corners one by one into the corner cleaning machine.
Two under table transporters and robot clamping system enables faster operation.
Transports the processed frame or sash to the off loading area

KD 658
Power supply: 400 V, 3ph, 50-60 Hz
Power output: 11,75 kW , 30.9 A
Standard welding length: 3,000 mm x 2,585 mm
Min. standard welding length: 420 mm x 420 mm
Welding length with gasket pressing: 520 mm x 570 mm
Max. profile height: 180 mm
Min. profile height: 30 mm
Max. profile width: 120 mm
Air pressure: 6-8 bar
Air consumption: 70 l/min.
Machine height: 1,600 mm
Machine length: 4,600 mm
Machine width: 4,300 mm
Machine weight: 1,665 kg
CK 188
Power supply: 400 V, 3 ph, 50-60 Hz.
Power output: 2.2 kW, 10 A
Air pressure: 6-8 bar
Machine width: 3,200 mm
Machine length: 3,300 mm
Machine weight: 360 kg
CN 776 & CK 177
Power supply: 400 V, 3ph, 50-60 Hz
Power output: 17 kW, 44.7 A
Saw Blade Diameter: Ø250 mm
Min. Outer Frame Dimension: 370 x 370 mm
Max. Outer Frame Dimension:
Automatic Mode: 2,300 x 2,300 mm
Manual Mode: No Limit
Max. Profile Height: 200 mm
Min. Profile Height: 30 mm
Max. Profile Width: 130 mm
Air pressure: 6-8 bar
Air consumption: 148 l/min.
Machine height: 2,200 mm
Machine length: 1,850 mm
Machine width: 1,250 mm
Machine weight: 990 kg

 CORNER CLEANING CN 776
4 axis high-speed servo controls enables fast working with high accuracy.
Shorter work cycle by simultaneous processing on both lower and upper surfaces of the frame.
Unique design and solid cast construction enables the turning station to work at higher speed.
Using different grooving knives enables high quality surface cleaning.
Ultimate results in corner cleaning by specially designed 11 different tools.
White and colored frames as well as gasket retracted and plain profiles can be chosen from the screen and cleaned automatically.
Kiosk type ergonomic operator terminal can be easily moved to every corner around the machine.
High performance industrial PC with Windows XP Embedded operating works needles of fan between 0°C – 55°C.
User friendly unique interface developed by Murat Machinery Software Department enables to create new programs and edit the existing ones easily by using the .dxf drawings of profiles on the screen.
All error messages can be monitored from the screen.
By online connection to the entire system, remote detection of malfunctions and maintenance is available.
The software cleans unnecessary processes and sustains maximum security against virus attacks and user faults at every system start-up and turn-off.
Data transfer is available via network connection or USB interface.
Infinite number of profile dimensions and properties can be stored.
Ability to automatically back-up daily data on internal storage unit.
With shift monitoring system, all operations can be controlled daily, weekly, monthly and yearly.
Central lubrication system eases maintenance.
The rails are specially coated to prevent corrosion.

OPTIONAL
Barcode reader.
Gasket pressing system.
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