Blitz Alva 500 – Double Head Sawing Machine

Description

A double-head sawing machine with 500mm diameter tungsten carbide blades with motorized movement of the mobile head and electro-pneumatic control of the head tilting.

 

Available versions:

Blitz Alva 500 Version A – double head sawing machine 4m
Blitz Alva 500 Version A – double head sawing machine 5m
Blitz Alva 500 Version A – double head sawing machine 6m
Blitz Alva 500 Version C – double head sawing machine 4m
Blitz Alva 500 Version C – double head sawing machine 5m
Blitz Alva 500 Version C – double head sawing machine 6m

Technical

  • Head tilting from 22.5° external to 90° by pneumatic cylinders, with mechanical stops for intermediate angles
  • 2 no. Ø 500mm tungsten carbide saw blades
  • Blade centering hole Ø 32mm with adapter ring
  • Hydraulic tungsten carbide saw blade feed
  • Direct motor to blade transmission
  • Blade motors, three-phase 3HP (2.2kW) – 2800rpm Euro voltage 230/400V– 50Hz; 275/480V – 60Hz
  • Ø 28mm saw blade shaft
  • First head fixed, second head mobile with electronically controlled auto positioning
  • Maximum cut between the two heads: 4 – 5 – 6m depending on version supplied
  • Minimum cutting capacity between the two heads: 305mm (can be reduced with dedicated software)
  • Blade tilting 90°/ 45°/ 22.5° and intermediate angles by means of front-mounted mechanical stops suitably protected from chips
  • Cutting zone guards
  • 2 no. pneumatic vertical vices
  • 3 no. pneumatic horizontal vices
  • Customised devices to clamp special profiles (on request)
  • Movable head roller table 2.5m
  • Spray mist blade lubrication system
  • Electrical switchboard separate from pneumatic one, both positioned vertically and easily accessible for inspection
  • Set up for the extraction of chips and fumes
  • Large size swarf collection box to allow easy collection
  • Set up to take motorised conveyor belt for collecting offcuts and a rear motorised chips collection conveyor belt
  • Real time control of functions by PLC
  • Membrane type keypad protected from chips and sawdust
  • Working pressure: 7 bar
  • USB port

Optional

Additional charge for special power supply with transformer
Additional charge for special three-phase voltage and cycles. Note: to be specified at time of order.
Additional charge for electrical version UL-CSA
Additional charge for EAC (Eurasian Conformity) certification
PORTER infeed roller table + vertical rollers 3m
PORTER infeed roller table + vertical rollers 4.2m
Manual kit for under size cuts
First & second head angle readout kit
Profile rising roller
Additional horizontal vice
Second retractable intermediate profile support)
Third retractable intermediate profile support kit (6m)
Third retractable intermediate profile support kit (4 – 5m) (to be fixed on the floor outside the machine)
Minimum quantity lubrication (MQL) with pure oil
Adjustable buffer for vertical vice on both heads
Adjustable double buffer for vertical vice, it’s compulsory on both heads
Software user licence for special length cutting (extra large and super minimum) and bevel cuttings at variable angles
Data conversion driver. For supported formats, see list in attachment
Software licence for program for step-by-step cutting, with photocell safety barrier for all cuts carried out at the same time
Step-by-step cutting software licence for cuts at the same angle (parallel cuts) with two handed control
Software licence for multi-job machining program
Cutting list received via Ethernet (RJ 45)
Software licence for highlighting profile sections in DXF format
Software licence for frame display with lighlighting of the profile being machined
Label printer
Paper roll for printer; min no 10 pieces (58 x 35mm)
Inclined external conveyor belt. Note: it does not include the chips conveyor belt
Centre machine chip conveyor Note: compulsory for version with protective casing
Chips conveyor belt 4m
Swarf conveyor belt 5m
Chips conveyor belt 6m
Saw blade Æ 500mm for tube-shaped aluminium profiles
Crate packing 4m
Crate packing 5m
Crate packing 6m
Machine lifting with bridge crane Note: Only for machines without integral guard
FOM Oil 5l
FOM Oil 20l
Lubricating grease for guideways (1kg tank)
Lubricating grease for guideways (5kg tank)
Greasing gun

Gallery

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